What Is Injection Molding

 

 

In the field of injection molding, due to low material waste and low unit cost, this process is often used for large-scale production of plastic parts. Under the use of the injection molding machine, plastic particles are heated to a molten state and injected into a closed mold at high speed through extrusion. After cooling and shaping, the desired product can be produced. Compared to traditional manual production, plastic products produced by injection molding machines have excellent molding accuracy, precise dimensions, and errors can be controlled below the millimeter level. For industries such as medical devices, precision electronic components, and automobiles, plastic injection molding is an ideal manufacturing process.

 

 

Application of Plastic Injection Molding

 

 

 

Daily necessities

 

In daily life, we often use plastic products, ranging from toys and plastic tableware to bathroom fixtures and stationery. Companies that need to produce these products all require the plastic injection molding process. We provide molds and also offer OEM services.

Options for Custom Injection Molding

 

 

For the process of plastic injection molding, most of them are customized production. Although the molds themselves are similar, the quantity, quality and service options of the parts are all different. The choice of appropriate service options depends on your project requirements. The following are the relevant options. If you want to know more detailed information, you can consult us.

 

 

 

Quality Inspection

 

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Medical devices

 

In the medical device industry, injection molding is mainly used to manufacture products such as syringes, infusion utensils, and medical catheters. As medical products are different from other plastic products, they have higher requirements for hygiene and safety. Therefore, when choosing a mold factory, manufacturers of medical devices need to take into account more factors (such as material, production environment, injection molding process, etc.).

Electronic appliances

 

The electronic industry has relatively high requirements for the precision and appearance of products. Electronic products such as mobile phone casings, computer keyboards, and home appliance casings can be designed with exquisite appearance and lightweight through injection molding. Plastic injection molding can also be combined with special techniques to achieve unique appearance and functions of products, such as textured mobile phone casings and wear-resistant and scratch-resistant keyboard surfaces.

Automobile industry

 

The application of plastic injection molding in the field of automotive manufacturing is very wide. The dashboard and center console inside a car, as well as the bumpers and rearview mirror housings outside the car, are all manufactured through injection molding processes. In the automotive manufacturing industry, components made of engineering plastics through injection molding are not only lightweight but also enhance the design freedom of the components.

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Manufacturability Feedback Design (DFM)
Scientific Forming Process Development Report
CMM inspection and machine monitoring within the process
FAI and Process Capability Report

Fine Processing: Enhance the functionality and appearance

 

 

Mold technology surface treatment

Threaded Insert

Pad printing

Component assemble

Key Points of Injection Molding

  • The mold is the key to plastic injection molding, and its quality directly affects the precision of the product and production efficiency. Mature plastic injection molding manufacturers are equipped with experienced mold design technicians who can comprehensively consider factors such as product structure, material properties, and injection molding process parameters. Our factory often encounters products with uneven wall thickness that need to be customized. In this case, technicians need to reasonably design the position and number of gates to ensure that the plastic melt uniformly fills the mold cavity and avoid bubbles. The design and manufacture of molds require high-precision processing equipment and mature techniques to ensure the dimensional accuracy and quality of the molds.

  • Injection molding requires precise control of process parameters such as temperature, pressure and time in order to produce the products required by customers. Temperature control includes barrel temperature, mold temperature and melt temperature. Pressure control involves injection pressure and holding pressure. Time control includes injection time, holding pressure time and cooling time. Reasonable time setting can improve production efficiency and ensure product quality.

  • During the plastic injection molding process, various defect problems such as flash, shrinkage and weld marks may occur. Mold factories need to have the ability to deal with these common problems and be able to solve them in a short time. Our factory attaches great importance to the development of plastic injection molding technology and regularly trains technical personnel to provide our customers with high-efficiency products.